Paint Industry
The Practical Guide to Surface Science (2024)

529757429dc85e51d966438130e7ca4b?s=32&d=mm&r=g Written by Dr Amit Pratap Singh 529757429dc85e51d966438130e7ca4b?s=32&d=mm&r=g | 529757429dc85e51d966438130e7ca4b?s=32&d=mm&r=g Reviewed By Dr Alidad Amirfazli 529757429dc85e51d966438130e7ca4b?s=32&d=mm&r=g |

This is a practical guide to Surface Science for researchers working in the Paint Industry.

In this all-new guide you’ll learn all about:

  • Crucial surface science principles
  • The significance of surface science measurements for the Paint industry
  • Applicable ASTM Standards & Guidelines

Let’s dive right in.

Paint

Chapter 1: Introduction

Paint manufacturers actively strive to determine the adhesion, durability, and appearance of their products. This relentless pursuit of quality drives them to leverage surface property measurements. By meticulously analyzing these measurements, they continuously improve paint performance and guarantee it meets customer expectations. 

 

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We use the important surface properties below to understand the behavior of Paint products and improve their quality.

Chapter 2: Contact Angle Measurement

The contact angle quantifies the wettability of a surface by representing the angle between a liquid’s surface and a solid surface.
Dropletlab Research
Sample Image is taken from Droplet Lab Tensiometer.
Droplet Lab offers both Young-Laplace and Polynomial methods in our Tensiometer.

Young – Laplace Method

Polynomial Method

Dynamic Contact Angle

Ideally, when we place a drop on a solid surface, a unique angle exists between the liquid and the solid surface. We can calculate the value of this ideal contact angle (the so-called Young’s contact angle) using Young’s equation. In practice, due to surface geometry, roughness, heterogeneity, contamination, and deformation, the contact angle value on a surface is not necessarily unique but falls within a range. We call this range’s upper and lower limits the advancing contact angle and the receding contact angle, respectively. The values of advancing and receding contact angles for a solid surface are also very sensitive. They can be affected by many parameters, such as temperature, humidity, homogeneity, and minute contamination of the surface and liquid. For example, the advancing and receding contact angles of a surface can differ at different locations.

Dynamic Contact Angle versus Static Contact Angle

Practical surfaces and coatings naturally show contact angle hysteresis, indicating a range of equilibrium values. When we measure static contact angles, we get a single value within this range. Solely relying on static measurements poses problems, like poor repeatability and incomplete surface assessment regarding adhesion, cleanliness, roughness, and homogeneity.

In practical applications, we need to understand a surface’s liquid spreading ease (advancing angle) and removal ease (receding angle), such as in painting and cleaning. Measuring advancing and receding angles offers a holistic view of liquid-solid interaction, unlike static measurements, which yield an arbitrary value within the range.

This insight is crucial for real-world surfaces with variations, roughness, and dynamics, aiding industries like cosmetics, materials science, and biotechnology in designing effective surfaces and optimizing processes.

Learn how Contact Angle measurement is done on our Tensiometer

For a more complete understanding of Contact Angle measurement, read our Contact Angle measurement: The Definitive Guide

Chapter 3: Surface Tension Measurement

This property measures the force that acts on the surface of a liquid, aiming to minimize its surface area.

Surface Tension Measurement
Sample Image is taken from Droplet Lab Tensiometer

Dynamic Surface Tension

Dynamic surface tension differs from static surface tension, which refers to the surface energy per unit area (or force acting per unit length along the edge of a liquid surface).

Static surface tension characterizes the equilibrium state of the liquid interface, while dynamic surface tension accounts for the kinetics of changes at the interface. These changes could involve the presence of surfactants, additives, or variations in temperature, pressure, and composition at the interface.

When to use Dynamic Surface Tension Measurement

Dynamic surface tension is essential for processes that involve rapid changes at the liquid-gas or liquid-liquid interface, such as droplet and bubble formation or coalescence (change of surface area), behavior of foams, and drying of paints (change of composition, e.g., evaporation of solvent). We measure it by analyzing the shape of a hanging droplet over time.

Dynamic surface tension applies to various industries, including cosmetics, coatings, pharmaceuticals, paint, food and beverage, and industrial processes, where understanding and controlling the behavior of liquid interfaces is essential for product quality and process efficiency.

Learn how Surface Tension measurement is done on our Tensiometer

For a more complete understanding of Surface Energy measurement, read our Surface Tension measurement: The Definitive Guide

Chapter 4: Surface Energy Measurement

Surface energy refers to the energy required to create a unit area of a new surface.
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Sample Image is taken from Droplet Lab Tensiometer

Learn how Surface Energy measurement is done on our Tensiometer

For a more complete understanding of Surface Energy measurement, read our Surface Energy measurement: The Definitive Guide

Chapter 5: Sliding Angle Measurement

The sliding angle measures the angle at which a liquid film slides over a solid surface. It is commonly employed to assess the slip resistance of a surface.

sliding angle 1
Sample Image is taken from Droplet Lab Tensiometer

Learn how Sliding Angle measurement is done on our Tensiometer

For a more complete understanding of Sliding Angle measurement, read our Sliding Angle Measurement: The Definitive Guide

Chapter 6: Real-World Applications

Within the Paint industry, several case studies exemplify the advantages of conducting surface property measurements.

The Metal Dilemma: From Peeling to Perfect Adhesion

A paint manufacturer dives into coating metal, expecting long-lasting results. But instead, they face a nightmare: paint peeling off after mere months. The culprit? A mismatch in surface energies. Through meticulous surface tension and wettability analysis, the low surface energy of the metal stands exposed. Undeterred, the manufacturer revamps the paint formula, boosting its surface energy. The result? Paint that seamlessly bonds with the metal, forming an inseparable union.

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Paint
Glass Goals: Fogging No More

A paint manufacturer yearns for the perfect glass paint, one that stands strong against the bane of fogging and streaking. Driven by this vision, they embark on a quest to unravel the secrets of surface properties. The shocking truth? The paint’s high surface tension was the culprit. With a spark of innovation, they skillfully modify the formula, significantly lowering its surface tension. The result? Pure magic – paint that glides effortlessly on glass, leaving no trace of fog or streaks behind.

Concrete Conquests: Crafting Durability

A manufacturer envisioned a paint specifically designed for concrete, one that would withstand the elements and resist wear and tear. Driven by this vision, they embarked on a journey to uncover the secrets of surface properties.

The revelation? The concrete’s low surface energy was the hidden enemy. Undeterred, they skillfully incorporated a silane coupling agent into the formula, significantly increasing the paint’s surface energy. This ingenious move resulted in paint that not only bonded seamlessly with the concrete but also promised long-lasting durability.

Paint

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Chapter 7: Standards and Guidelines

In an industry where precision reigns supreme, where do Paint manufacturers turn to ensure their products can survive scrutiny? The answer lies in standards and guidelines: the compass that guides cosmetics manufacturers through the complex maze of quality and performance.

astm
ASTM D7541-11(2022) – Standard Practice for Estimating Critical Surface Tensions

This standard is applicable to measure the critical surface tension of substrates, primers and other coatings. The measurements are based on the observation of wetting and dewetting of different liquids applied to the targeted surface.

 

D7334-08(2022) – Standard Practice for Surface Wettability of Coatings, Substrates and Pigments by Advancing Contact Angle Measurement

 

It provides a procedure for the characterization of wettability of surfaces by applying the contact angle measurements. An excellent wetting has been defined by low contact angle in the range of 10 to 200.

 

D2578-23 – Standard Test Method for Wetting Tension of Polyethylene and Polypropylene Films:

 

As the title suggests this method is applicable to Polyethylene and Polypropylene Films and provides the measurement of the wetting tension of the film surface which is in contact with drops of specific test solutions in the presence of air.

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ISO 19403-1:2022 – Paints and varnishes — Wettability — Part 1

Terminology and general principles. General terms, definitions and general principles for wettability can be utilized with the help of this standard.

 

ISO 19403-2:2017 – Paints and varnishes — Wettability — Part 2:

Determination of the surface free energy of solid surfaces by measuring the contact angle: This test method specifies the measurement of contact angle to determine the surface energy of solid surfaces. This method is applicable to both substrates and coatings.

 

ISO 19403-6:2017 – Paints and varnishes — Wettability — Part 6:

Measurement of dynamic contact angle— It provides the method for the measurement of dynamic contact angle using optical methods. The dynamic contact angle can be either the advancing angle when the volume is increasing at a liquid-solid interface or the receding angle when the volume is decreasing.

Now It’s Your Turn

We hope this guide showed you how to apply surface science in cosmetics industry.

Now we’d like to turn it over to you: 

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